從構思到實踐—如何完成開關電源的合理設計
發布時間:2014-08-26 責任編輯:stone
開(kai)關(guan)電(dian)源(yuan)已(yi)經(jing)成(cheng)為(wei)了(le)我(wo)們(men)電(dian)路(lu)設(she)計(ji)當(dang)中(zhong)的(de)主(zhu)角(jiao),甚(shen)至(zhi)可(ke)以(yi)說(shuo)已(yi)經(jing)成(cheng)為(wei)了(le)與(yu)行(xing)業(ye)發(fa)展(zhan)密(mi)不(bu)可(ke)分(fen)的(de)一(yi)部(bu)分(fen)。與(yu)傳(chuan)統(tong)線(xian)性(xing)電(dian)源(yuan)相(xiang)比(bi),在(zai)某(mou)一(yi)輸(shu)出(chu)功(gong)率(lv)點(dian)上(shang)線(xian)性(xing)電(dian)源(yuan)的(de)成(cheng)本(ben)要(yao)高(gao)於(yu)開(kai)關(guan)電(dian)源(yuan),常(chang)見(jian)的(de)開(kai)關(guan)電(dian)源(yuan)可(ke)以(yi)分(fen)為(wei)兩(liang)種(zhong),隔(ge)離(li)與(yu)非(fei)隔(ge)離(li)。
在zai本ben篇pian文wen章zhang當dang中zhong,我wo們men將jiang主zhu要yao對dui隔ge離li式shi開kai關guan電dian源yuan的de拓tuo撲pu形xing式shi進jin行xing探tan討tao。所suo以yi在zai下xia麵mian的de文wen章zhang當dang中zhong,如ru果guo沒mei有you任ren何he特te殊shu的de說shuo明ming,文wen中zhong提ti及ji的de電dian源yuan將jiang均jun指zhi隔ge離li電dian源yuan。隔ge離li電dian源yuan按an照zhao結jie構gou形xing式shi不bu同tong,可ke分fen為wei兩liang大da類lei:正激式和反激式。反激式指在變壓器原(yuan)邊(bian)導(dao)通(tong)時(shi)副(fu)邊(bian)截(jie)止(zhi),變(bian)壓(ya)器(qi)儲(chu)能(neng)。原(yuan)邊(bian)截(jie)止(zhi)時(shi),副(fu)邊(bian)導(dao)通(tong),能(neng)量(liang)釋(shi)放(fang)到(dao)負(fu)載(zai)的(de)工(gong)作(zuo)狀(zhuang)態(tai),一(yi)般(ban)常(chang)規(gui)反(fan)激(ji)式(shi)電(dian)源(yuan)單(dan)管(guan)多(duo),雙(shuang)管(guan)的(de)不(bu)常(chang)見(jian)。正(zheng)激(ji)式(shi)指(zhi)在(zai)變(bian)壓(ya)器(qi)原(yuan)邊(bian)導(dao)通(tong)同(tong)時(shi)副(fu)邊(bian)感(gan)應(ying)出(chu)對(dui)應(ying)電(dian)壓(ya)輸(shu)出(chu)到(dao)負(fu)載(zai),能(neng)量(liang)通(tong)過(guo)變(bian)壓(ya)器(qi)直(zhi)接(jie)傳(chuan)遞(di)。按(an)規(gui)格(ge)又(you)可(ke)分(fen)為(wei)常(chang)規(gui)正(zheng)激(ji),包(bao)括(kuo)單(dan)管(guan)正(zheng)激(ji),雙(shuang)管(guan)正(zheng)激(ji)。半(ban)橋(qiao)、橋式電路都屬於正激電路。
正(zheng)激(ji)和(he)反(fan)激(ji)電(dian)路(lu)各(ge)有(you)其(qi)特(te)點(dian),在(zai)設(she)計(ji)電(dian)路(lu)的(de)過(guo)程(cheng)中(zhong)為(wei)達(da)到(dao)最(zui)優(you)性(xing)價(jia)比(bi),可(ke)以(yi)靈(ling)活(huo)運(yun)用(yong)。一(yi)般(ban)在(zai)小(xiao)功(gong)率(lv)場(chang)合(he)可(ke)選(xuan)用(yong)反(fan)激(ji)式(shi)。稍(shao)微(wei)大(da)一(yi)些(xie)可(ke)采(cai)用(yong)單(dan)管(guan)正(zheng)激(ji)電(dian)路(lu),中(zhong)等(deng)功(gong)率(lv)可(ke)采(cai)用(yong)雙(shuang)管(guan)正(zheng)激(ji)電(dian)路(lu)或(huo)半(ban)橋(qiao)電(dian)路(lu),低(di)電(dian)壓(ya)時(shi)采(cai)用(yong)推(tui)挽(wan)電(dian)路(lu),與(yu)半(ban)橋(qiao)工(gong)作(zuo)狀(zhuang)態(tai)相(xiang)同(tong)。大(da)功(gong)率(lv)輸(shu)出(chu),一(yi)般(ban)采(cai)用(yong)橋(qiao)式(shi)電(dian)路(lu),低(di)壓(ya)也(ye)可(ke)采(cai)用(yong)推(tui)挽(wan)電(dian)路(lu)。
反(fan)激(ji)式(shi)電(dian)源(yuan)因(yin)其(qi)結(jie)構(gou)簡(jian)單(dan),省(sheng)掉(diao)了(le)一(yi)個(ge)和(he)變(bian)壓(ya)器(qi)體(ti)積(ji)大(da)小(xiao)差(cha)不(bu)多(duo)的(de)電(dian)感(gan),而(er)在(zai)中(zhong)小(xiao)功(gong)率(lv)電(dian)源(yuan)中(zhong)得(de)到(dao)廣(guang)泛(fan)的(de)應(ying)用(yong)。在(zai)有(you)些(xie)介(jie)紹(shao)中(zhong)講(jiang)到(dao)反(fan)激(ji)式(shi)電(dian)源(yuan)功(gong)率(lv)隻(zhi)能(neng)做(zuo)到(dao)幾(ji)十(shi)瓦(wa),輸(shu)出(chu)功(gong)率(lv)超(chao)過(guo)100瓦就沒有優勢,實現起來有難度。本人認為一般情況下是這樣的,但也不能一概而論,PI公司的TOP芯片就可做到300瓦,有文章介紹反激電源可做到上千瓦,但沒見過實物。輸出功率大小與輸出電壓高低有關。
反fan激ji電dian源yuan變bian壓ya器qi漏lou感gan是shi一yi個ge非fei常chang關guan鍵jian的de參can數shu,由you於yu反fan激ji電dian源yuan需xu要yao變bian壓ya器qi儲chu存cun能neng量liang,要yao使shi變bian壓ya器qi鐵tie芯xin得de到dao充chong分fen利li用yong,一yi般ban都dou要yao在zai磁ci路lu中zhong開kai氣qi隙xi,其qi目mu的de是shi改gai變bian鐵tie芯xin磁ci滯zhi回hui線xian的de斜xie率lv,使shi變bian壓ya器qi能neng夠gou承cheng受shou大da的de脈mai衝chong電dian流liu衝chong擊ji,而er不bu至zhi於yu鐵tie芯xin進jin入ru飽bao和he非fei線xian形xing狀zhuang態tai,磁ci路lu中zhong氣qi隙xi處chu於yu高gao磁ci阻zu狀zhuang態tai,在zai磁ci路lu中zhong產chan生sheng漏lou磁ci遠yuan大da於yu完wan全quan閉bi合he磁ci路lu。
maichongdianyalianxianjinkenengduan,qizhongshurukaiguanguandaobianyaqilianxian,shuchubianyaqidaozhengliuguanlianjiexian。maichongdianliuhuanlujinkenengxiaorushurulvbodianrongzhengdaobianyaqidaokaiguanguanfanhuidianrongfu。shuchubufenbianyaqichuduandaozhengliuguandaoshuchudiangandaoshuchudianrongfanhuibianyaqidianluzhongX電容要盡量接近開關電源輸入端,輸入線應避免與其他電路平行,應避開。Y電容應放置在機殼接地端子或FG連接端。共摸電感應與變壓器保持一定距離,以避免磁偶合。
輸shu出chu電dian容rong一yi般ban可ke采cai用yong兩liang隻zhi一yi隻zhi靠kao近jin整zheng流liu管guan另ling一yi隻zhi應ying靠kao近jin輸shu出chu端duan子zi,可ke影ying響xiang電dian源yuan輸shu出chu紋wen波bo指zhi標biao,兩liang隻zhi小xiao容rong量liang電dian容rong並bing聯lian效xiao果guo應ying優you於yu用yong一yi隻zhi大da容rong量liang電dian容rong。發fa熱re器qi件jian要yao和he電dian解jie電dian容rong保bao持chi一yi定ding距ju離li,以yi延yan長chang整zheng機ji壽shou命ming,電dian解jie電dian容rong是shi開kai關guan電dian源yuan壽shou命ming的de瓶ping勁jin,如ru變bian壓ya器qi、功率管、大功率電阻要和電解保持距離,電解之間也須留出散熱空間,條件允許可將其放置在進風口。
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PCBbuxiandeyixieyuanzeyinzhibanshejishi,yaokaolvdaoganraoduixitongdeyingxiang,jiangdianludemonibufenheshuzibufendedianluyangefenkai,duihexindianluzhongdianfanghu,jiangxitongdixianhuanrao,bingbuxianjinkenengcu,dianyuanzengjialvbodianlu,caiyongDC-DC隔離,信號采用光電隔離,設計隔離電源,分析容易產生幹擾的部分(如時鍾電路、通訊電路等)和容易被幹擾的部分(如模擬采樣電路等),duizheliangzhongleixingdedianlufenbiecaiqucuoshi。duiyuganraoyuanjiancaiquyizhicuoshi,duiminganyuanjiancaiqugelihebaohucuoshi,bingqiejiangtamenzaikongjianhedianqishanglakaijuli。zaibanjishejishi,haiyaozhuyiyuanqijianfangzhiyaoyuanliyinzhibanbianyan,zheduifanghukongqifangdianshiyoulide。
隨著印製線路板製造工藝的不斷完善和提高,一般加工廠製造出線間距等於甚至小於0.1mm已經不存在什麼問題,完全能夠滿足大多數應用場合。考慮到開關電源所采用的元器件及生產工藝,一般雙麵板最小線間距設為0.3mm,單麵板最小線間距設為0.5mm,焊盤與焊盤、焊盤與過孔或過孔與過孔,最小間距設為 0.5mm,可避免在焊接操作過程中出現“橋接”現(xian)象(xiang)。,這(zhe)樣(yang)大(da)多(duo)數(shu)製(zhi)板(ban)廠(chang)都(dou)能(neng)夠(gou)很(hen)輕(qing)鬆(song)滿(man)足(zu)生(sheng)產(chan)要(yao)求(qiu),並(bing)可(ke)以(yi)把(ba)成(cheng)品(pin)率(lv)控(kong)製(zhi)得(de)非(fei)常(chang)高(gao),亦(yi)可(ke)實(shi)現(xian)合(he)理(li)的(de)布(bu)線(xian)密(mi)度(du)及(ji)有(you)一(yi)個(ge)較(jiao)經(jing)濟(ji)的(de)成(cheng)本(ben)。
最小線間距隻適合信號控製電路和電壓低於63V的低壓電路,當線間電壓大於該值時一般可按照500V/1mm經驗值取線間距。
方法一:上shang文wen提ti到dao的de線xian路lu板ban開kai槽cao的de方fang法fa適shi用yong於yu一yi些xie間jian距ju不bu夠gou的de場chang合he,順shun便bian提ti一yi下xia,該gai法fa也ye常chang用yong來lai作zuo為wei保bao護hu放fang電dian間jian隙xi,常chang見jian於yu電dian視shi機ji顯xian象xiang管guan尾wei板ban和he電dian源yuan交jiao流liu輸shu入ru處chu。該gai法fa在zai模mo塊kuai電dian源yuan中zhong得de到dao了le廣guang泛fan的de應ying用yong,在zai灌guan封feng的de條tiao件jian下xia可ke獲huo得de很hen好hao的de效xiao果guo。
方法二:墊絕緣紙,可采用青殼紙、聚脂膜、聚(ju)四(si)氟(fu)乙(yi)烯(xi)定(ding)向(xiang)膜(mo)等(deng)絕(jue)緣(yuan)材(cai)料(liao)。一(yi)般(ban)通(tong)用(yong)電(dian)源(yuan)用(yong)青(qing)殼(ke)紙(zhi)或(huo)聚(ju)脂(zhi)膜(mo)墊(dian)在(zai)線(xian)路(lu)板(ban)於(yu)金(jin)屬(shu)機(ji)殼(ke)間(jian),這(zhe)種(zhong)材(cai)料(liao)有(you)機(ji)械(xie)強(qiang)度(du)高(gao),有(you)一(yi)定(ding)抗(kang)潮(chao)濕(shi)的(de)能(neng)力(li)。聚(ju)四(si)氟(fu)乙(yi)烯(xi)定(ding)向(xiang)膜(mo)由(you)於(yu)具(ju)有(you)耐(nai)高(gao)溫(wen)的(de)特(te)性(xing)在(zai)模(mo)塊(kuai)電(dian)源(yuan)中(zhong)得(de)到(dao)廣(guang)泛(fan)的(de)應(ying)用(yong)。在(zai)元(yuan)件(jian)和(he)周(zhou)圍(wei)導(dao)體(ti)間(jian)也(ye)可(ke)墊(dian)絕(jue)緣(yuan)薄(bo)膜(mo)來(lai)提(ti)高(gao)絕(jue)緣(yuan)抗(kang)電(dian)性(xing)能(neng)。
zuijinjinian,suizheduocengxianlubanzaikaiguandianyuandianluzhongyingyong,shideyinzhixianlubianyaqichengweikeneng,youyuduocengban,cengjianjujiaoxiao,yekeyichongfenliyongbianyaqichuangkoujiemian,kezaizhuxianlubanshangzaijiayidaoliangpianyouduocengbanzuchengdeyinzhixianquandadaoliyongchuangkou,jiangdixianludianliumidudemude,youyucaiyongyinzhixianquan,jianshaolerengongganyu,bianyaqiyizhixinghao,pingmianjiegou,lougandi,ouhehao。kaiqishicixin,lianghaodesanretiaojian。youyuqijuyouzhuduodeyoushi,youliyudapiliangshengchan,suoyidedaoguangfandeyingyong。danyanzhikaifachuqitourujiaoda,bushihexiaoguimoshengchan。
fanjidianyuanfanshedianyahaiyouyigequedingyinsujunyongkaiguandianyuandefanshedianyahaiyuyigecanshuyouguan,najiushishuchudianya,shuchudianyayuedizebianyaqizashubiyueda,bianyaqilouganyueda,kaiguanguanchengshoudianyayuegao,youkenengjichuankaiguanguan、xishoudianluxiaohaogonglvyueda,youkenengshixishouhuilugonglvqijianyongjiushixiao。zaishejidiyashuchuxiaogonglvfanjidianyuandeyouhuaguochengzhongbixuxiaoxinchuli,qichulifangfayoujige:
A、采cai用yong大da一yi個ge功gong率lv等deng級ji的de磁ci芯xin降jiang低di漏lou感gan,這zhe樣yang可ke提ti高gao低di壓ya反fan激ji電dian源yuan的de轉zhuan換huan效xiao率lv,降jiang低di損sun耗hao,減jian小xiao輸shu出chu紋wen波bo,提ti高gao多duo路lu輸shu出chu電dian源yuan的de交jiao差cha調tiao整zheng率lv,一yi般ban常chang見jian於yu家jia電dian用yong開kai關guan電dian源yuan,如ru光guang碟die機ji、DVB機頂盒等。
B、如ru果guo條tiao件jian不bu允yun許xu加jia大da磁ci芯xin,隻zhi能neng降jiang低di反fan射she電dian壓ya,減jian小xiao占zhan空kong比bi。降jiang低di反fan射she電dian壓ya可ke減jian小xiao漏lou感gan但dan有you可ke能neng使shi電dian源yuan轉zhuan換huan效xiao率lv降jiang低di,這zhe兩liang者zhe是shi一yi個ge矛mao盾dun,必bi須xu要yao有you一yi個ge替ti代dai過guo程cheng才cai能neng找zhao到dao一yi個ge合he適shi的de點dian,在zai變bian壓ya器qi替ti代dai實shi驗yan過guo程cheng中zhong,可ke以yi檢jian測ce變bian壓ya器qi原yuan邊bian的de反fan峰feng電dian壓ya,盡jin量liang降jiang低di反fan峰feng電dian壓ya脈mai衝chong的de寬kuan度du,和he幅fu度du,可ke增zeng加jia變bian換huan器qi的de工gong作zuo安an全quan裕yu度du。一yi般ban反fan射she電dian壓ya在zai110V時比較合適。
C、增強耦合,降低損耗,采用新的技術,和繞線工藝,變壓器為滿足安全規範會在原邊和副邊間采取絕緣措施,如墊絕緣膠帶、加jia絕jue緣yuan端duan空kong膠jiao帶dai。這zhe些xie將jiang影ying響xiang變bian壓ya器qi漏lou感gan性xing能neng,現xian實shi生sheng產chan中zhong可ke采cai用yong初chu級ji繞rao組zu包bao繞rao次ci級ji的de繞rao法fa。或huo者zhe次ci級ji用yong三san重zhong絕jue緣yuan線xian繞rao製zhi,取qu消xiao初chu次ci級ji間jian的de絕jue緣yuan物wu,可ke以yi增zeng強qiang耦ou合he,甚shen至zhi可ke采cai用yong寬kuan銅tong皮pi繞rao製zhi。
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fanjidianyuanbianyaqicixinzaigongzuozaidanxiangcihuazhuangtai,suoyiciluxuyaokaiqixi,leisiyumaidongzhiliudianganqi。bufencilutongguokongqifengxiouhe。weishenmekaiqixideyuanlibenrenlijiewei:由於功率鐵氧體也具有近似於矩形的工作特性曲線(磁滯回線),在工作特性曲線上Y軸表示磁感應強度(B),現在的生產工藝一般飽和點在400mT以上,一般此值在設計中取值應該在200-300mT比較合適、X軸表示磁場強度(H)此值與磁化電流強度成比例關係。磁路開氣隙相當於把磁體磁滯回線向X軸zhou向xiang傾qing斜xie,在zai同tong樣yang的de磁ci感gan應ying強qiang度du下xia,可ke承cheng受shou更geng大da的de磁ci化hua電dian流liu,則ze相xiang當dang於yu磁ci心xin儲chu存cun更geng多duo的de能neng量liang,此ci能neng量liang在zai開kai關guan管guan截jie止zhi時shi通tong過guo變bian壓ya器qi次ci級ji瀉xie放fang到dao負fu載zai電dian路lu,反fan激ji電dian源yuan磁ci芯xin開kai氣qi隙xi有you兩liang個ge作zuo用yong。
反fan激ji電dian源yuan的de變bian壓ya器qi工gong作zuo在zai單dan向xiang磁ci化hua狀zhuang態tai,不bu僅jin要yao通tong過guo磁ci耦ou合he傳chuan遞di能neng量liang,還hai擔dan負fu電dian壓ya變bian換huan輸shu入ru輸shu出chu隔ge離li的de多duo重zhong作zuo用yong。所suo以yi氣qi隙xi的de處chu理li需xu要yao非fei常chang小xiao心xin,氣qi隙xi太tai大da可ke使shi漏lou感gan變bian大da,磁ci滯zhi損sun耗hao增zeng加jia,鐵tie損sun、銅損增大,影響電源的整機性能。氣隙太小有可能使變壓器磁芯飽和,導致電源損壞。
suoweifanjidianyuandelianxuyuduanxumoshishizhibianyaqidegongzuozhuangtai,zaimanzaizhuangtaibianyaqigongzuoyunengliangwanquanchuandi,huobuwanquanchuandidegongzuomoshi。yibanyaogenjugongzuohuanjingjinxingsheji,changguifanjidianyuanyinggaigongzuozailianxumoshi,zheyangkaiguanguan、線xian路lu的de損sun耗hao都dou比bi較jiao小xiao,而er且qie可ke以yi減jian輕qing輸shu入ru輸shu出chu電dian容rong的de工gong作zuo應ying力li,但dan是shi這zhe也ye有you一yi些xie例li外wai。由you於yu製zhi造zao工gong藝yi特te點dian,高gao反fan壓ya二er極ji管guan,反fan向xiang恢hui複fu時shi間jian長chang,速su度du低di,在zai電dian流liu連lian續xu狀zhuang態tai,二er極ji管guan是shi在zai有you正zheng向xiang偏pian壓ya時shi恢hui複fu,反fan向xiang恢hui複fu時shi的de能neng量liang損sun耗hao非fei常chang大da,不bu利li於yu變bian換huan器qi性xing能neng的de提ti高gao,輕qing則ze降jiang低di轉zhuan換huan效xiao率lv,整zheng流liu管guan嚴yan重zhong發fa熱re,重zhong則ze甚shen至zhi燒shao毀hui整zheng流liu管guan。由you於yu在zai斷duan續xu模mo式shi下xia,二er極ji管guan是shi在zai零ling偏pian壓ya情qing況kuang下xia反fan向xiang偏pian置zhi,損sun耗hao可ke以yi降jiang到dao一yi個ge比bi較jiao低di的de水shui平ping。
fanjikaiguandianyuanbianyaqiyinggongzuozailianxumoshi,najiuyaoqiubijiaodaderaozudianganliang,dangranlianxuyeshiyouyidingchengdude,guofenzhuiqiujueduilianxushibuxianshide,youkenengxuyaohendadecixin,feichangduodexianquanzashu,tongshibansuizhedadelouganhefenbudianrong,kenengdebuchangshi。nameruhequedingzhegecanshune,tongguoduocishijian,jifenxitongxingdesheji,benrenrenwei,zaibiaochengdianyashurushi,shuchudadao50%~60%變壓器從斷續,過渡到連續狀態比較合適。
本ben篇pian文wen章zhang從cong結jie構gou到dao電dian路lu板ban的de設she計ji,一yi路lu介jie紹shao了le如ru何he將jiang開kai關guan電dian源yuan進jin行xing合he理li的de設she計ji。並bing給gei出chu了le了le一yi些xie問wen題ti的de解jie決jue方fang法fa。可ke以yi說shuo包bao含han了le一yi個ge開kai關guan電dian源yuan設she計ji的de全quan部bu過guo程cheng,從cong設she計ji和he實shi際ji生sheng產chan都dou進jin行xing了le詳xiang細xi的de介jie紹shao,對dui新xin手shou來lai說shuo是shi不bu可ke多duo得de的de寶bao貴gui知zhi識shi,希xi望wang大da家jia能neng從cong本ben篇pian文wen章zhang當dang中zhong學xue習xi到dao合he理li設she計ji開kai關guan電dian源yuan的de方fang法fa,並bing加jia以yi靈ling活huo運yun用yong。
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